Orifice Flange Assembly
Orifice Flange Assemblies are precision-engineered devices designed for accurate flow measurement in various industrial applications. These assemblies consist of a pair of flanges with an orifice plate securely clamped between them, providing a reliable and efficient method for measuring the flow rate of liquids, gases, or steam. Our orifice flange assemblies are manufactured to the highest standards, ensuring optimal performance, durability, and accuracy.
The Orifice Flange Assembly from IPS Automation is a precision-engineered flow
measurement assembly used to measure the flow rate of liquids, gases, and steam in industrial
pipelines. It works on the differential pressure principle, where an orifice plate installed
between two flanges creates a pressure drop; this pressure difference is then used with a
differential pressure transmitter or flow instrument to calculate the flow rate.
An orifice flange assembly generally consists of a pair of orifice flanges, an orifice plate, bolts,
nuts, gaskets, jacking screws, and pressure tapping points. The built-in pressure taps eliminate
the need for separate pipe tapping, while the jacking screws help separate the flanges for easy
inspection, removal, or replacement of the orifice plate. This makes the assembly a reliable and
maintenance-friendly solution for process flow monitoring in manufacturing and industrial
applications.
Applications
SS316L manifolds are extensively used in industrial process control and instrumentation systems, including:
- Oil & gas processing plants
- Chemical and petrochemical industries
- Refineries and process plants
- Power generation plants
- Boiler and steam systems
- Water and wastewater treatment systems
- Pharmaceutical manufacturing
- Food and beverage processing
- HVAC and utility systems
- Heat exchangers, reactors, and vessels
- Storage tanks and process pipelines
- Laboratory and calibration systems
- Process skids and automation panels
- Temperature measurement with transmitters, indicators, PLCs, and DCS systems
Compact-Orifice-plate-flowmeter-.pdf
Accurate Flow Measurement
The assembly provides reliable flow measurement by generating a calculated differential pressure across the orifice plate, making it suitable for industrial process monitoring and control.
Cost-Effective Flow Solution
Compared with more complex flow measurement systems, orifice flange assemblies provide a simple, proven, and economical method for measuring flow in industrial pipelines.
Customizable Design
The assembly can be supplied according to required line size, pressure class, material grade, flange type, orifice bore, tapping arrangement, and process conditions.
Easy Installation and Maintenance
The complete assembly design allows quick installation between pipeline flanges. Jacking screws help separate the flanges, making orifice plate inspection, cleaning, and replacement easier.
Long Service Life
Precision-engineered construction ensures durability and reduced maintenance requirements.
Reduced Pipe Modification
Built-in pressure tapping points reduce the need for separate tapping on the pipeline, simplifying installation and improving system reliability.
Strong Industrial Construction
Manufactured using durable materials such as stainless steel, carbon steel, or alloy steel to suit demanding process conditions.
Suitable for Multiple Fluids
Can be used for liquids, gases, and steam applications across a wide range of industrial processes.
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